Detergents
Detergents are everyday products and are essential items for home and commercial cleaning. Viscosity is one of the important factors that affect cleaning power and ease of use. If the viscosity of a detergent is not properly managed, it can not only have a negative impact on effective cleaning and consumer usability, but can also have a significant impact on the manufacturing process and economics. This article explains the importance of measuring detergent viscosity and the risks that can occur if it is not properly managed.
The importance of detergent viscosity
The viscosity of a detergent is closely related to the performance and usability of the product. In particular, it is important to know how the viscosity affects the consumer when using the detergent. In addition, if the viscosity is not appropriate in the manufacturing process, problems will arise in quality and production efficiency. Below are the reasons why detergent viscosity is important.
Usability
If the viscosity of a detergent is appropriate, it will spread evenly on the hands and sponge, improving the ease of foaming and penetration. If the viscosity is too high, too much detergent will remain on the sponge and hands, making it difficult to use, and conversely, if the viscosity is too low, it will be difficult to pick up the required amount, resulting in a reduced cleaning effect.
Cleaning power
When the viscosity is properly maintained, the detergent's cleaning ingredients spread evenly and act firmly on dirt. If the viscosity is too high, the ingredients are likely to harden, and if the viscosity is too low, the ingredients may flow too quickly and reduce the cleaning effect.
Flowability
The viscosity of the detergent affects how it is discharged from the bottle or container. With the right viscosity, the detergent flows smoothly and is easy for consumers to use. If the viscosity is too high, the pump is likely to clog, and if it is too low, it may flow too much and be wasted.
Potential risks of not managing the viscosity measurement of the detergent
If the viscosity measurement of the detergent is not properly managed, the following risks may occur.
Deterioration of usability
Excessive viscosity
If the viscosity is too high, the detergent is not easily absorbed by the sponge and is likely to remain on the hands when using it. This often makes the consumer feel "sticky" or "heavy", and the usability is deteriorated. In addition, high viscosity can cause poor foaming, which may have a negative effect on the cleaning power.
Too low viscosity
On the other hand, if the viscosity is too low, the detergent may flow out of the bottle excessively, causing consumers to use more than necessary. This will lead to faster consumption of detergent, causing cost losses, and if the appropriate amount is used, the cleaning effect may be weakened.
Problems during the manufacturing process
Filling and packaging problems
If the viscosity is inappropriate, the detergent may not be filled into the container properly, causing the filling machine to clog. In particular, if the viscosity is too high, the filling machine and pump will be overloaded and the detergent will not flow smoothly. This will cause the production line to stop and manufacturing efficiency to decrease.
Problems during distribution and transportation
Low viscosity detergents are more likely to leak from the bottle cap during transportation. Conversely, if the viscosity is too high, the product will not flow easily from the bottle, making it difficult for consumers to use. These ultimately affect the usability of the consumer and also affect the company's credibility.
Economic losses
Increased costs
When producing detergents with excessively high viscosity or, conversely, low viscosity, extra raw materials and energy are required in the manufacturing process. For example, adding water to adjust viscosity will incur extra costs. Also, if the quality is not stable, additional costs will be incurred for quality inspection and adjustment.
Product returns and complaints
If viscosity management is insufficient and consumers are not satisfied, the risk of returns and complaints increases. If consumer dissatisfaction accumulates, it may affect the credibility of the brand and cause long-term economic losses.
Deterioration of shelf life
Separation and precipitation
Detergents with inappropriate viscosity may cause ingredients to separate or settle during storage. This will deteriorate the appearance and performance of the product and cause discomfort to consumers when using it. Proper viscosity management can prevent such problems from occurring.
Violation of regulations and failure to meet quality standards
Generation of substandard products
Certain standards and standards are set for detergents, especially for use in household products and commercial applications. If viscosity is not properly managed, substandard products may be produced, leading to legal issues and regulatory violations. This may cause companies to face risks such as recalls and fines.
Summary
The viscosity of detergent is directly related to its usability and cleaning power, and is an important factor that has a significant impact on manufacturing efficiency and economics. Proper viscosity management can provide products that are easy for consumers to use, prevent problems in the manufacturing process, and reduce unnecessary costs. Proper measurement and management of viscosity stabilizes the quality of detergents and improves consumer satisfaction. For companies, viscosity measurement is an essential element of quality control and is important for maintaining competitiveness.
RION's viscometer is recommended for measuring viscosity!
RION's viscometer is recommended for the following three reasons.
１．Confidence in accuracy
RION has a long history of manufacturing and developing viscometers. Utilizing our many years of knowledge and experience, we are able to achieve accurate viscosity measurements that are competitive with our competitors.
２．Portable type that can be measured anywhere
Most common viscometers are large and heavy. However, RION's VT-06 is compact and lightweight while maintaining measurement accuracy. The structure is simple, so even people with no knowledge or experience of viscosity measurement can easily measure it.
３．Loved by many customers around the world
RION is a Japanese manufacturer, but the viscometer VT-06 is used not only by customers in Japan but also by customers in countries around the world. VT-06 may be used for quality control in the things you usually use and eat.